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Glass Dial Optical Sorting Machine

Optical inspection machine for vision sorting and inspection of parts including screws, nuts and washers
Glass Dial Optical Sorting Machine

Glass Dial Optical Sorting Machine

Optical inspection machine for vision sorting and inspection of parts including screws, nuts and washers

The glass dial optical sorting machine is an automated device designed for vision sorting and inspection of parts, including screws, nuts, and washers. Utilizing a highly transparent glass dial, this machine ensures that parts are stably placed, laid flat or standing, and can be thoroughly inspected from multiple angles.

An additional camera can be installed underneath the glass dial to inspect objects requiring double-sided inspection, provided they are free from oil residues, providing a comprehensive analysis of each item, ensuring defects are accurately identified. The system captures images of the items and uses industrial-grade computers along with proprietary software to analyze the image, dimensions and appearance of the parts. This setup enables cost-effective and efficient automated inspection and testing operations, enhancing the overall quality and reliability of the output.

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Applicable Parts
Glass Dial Optical Sorting Machine
Fasteners/Screws
Glass Dial Optical Sorting Machine
Metal stamped parts
Glass Dial Optical Sorting Machine
Special-shaped metal parts
Glass Dial Optical Sorting Machine
Rubber parts
Glass Dial Optical Sorting Machine
Mobile phone parts
Details
Glass Dial Optical Sorting Machine
Glass Dial Optical Sorting Machine
Glass Dial Optical Sorting Machine
Glass Dial Optical Sorting Machine
Glass Dial Optical Sorting Machine
Glass Dial Optical Sorting Machine
Glass Dial Optical Sorting Machine
Glass Dial Optical Sorting Machine
Precision Screw Visual Sorting Machine

Precision Screw Visual Sorting Machine

Rubber Ring Visual Sorting Machine

Rubber Ring Visual Sorting Machine

Specifications
RK-1500
  • Head diameter (mm): 1-25
  • Total height (mm): 1-40
  • Sorting precision (mm): ±0.01
  • Air pressure (kg/cm²): 5
  • Mainframe: Industrial control computer
  • Digital camera: Industrial camera
  • Weight (kg): 650
  • Machine dimensions (L×W×H) (mm): 1350×1100×1800
RK-1650
  • Head diameter (mm): 3-15
  • Total height (mm): 5-80
  • Sorting precision (mm): ±0.01
  • Air pressure (kg/cm²): 5
  • Mainframe: Industrial control computer
  • Digital camera: Industrial camera
  • Weight (kg): 700
  • Machine dimensions (L×W×H) (mm): 1400×900×1800
Glass Dial Optical Sorting Machine
Applications
  • Major, Minor Diameter, Pitch, Thread Angle Glass Dial Optical Sorting Machine
  • Verticality Glass Dial Optical Sorting Machine
  • 45 degree Thread Presence Glass Dial Optical Sorting Machine
  • Crush Detection Glass Dial Optical Sorting Machine

Fastener Inspection

  • Volume Key Glass Dial Optical Sorting Machine
  • SlM Card Holder Glass Dial Optical Sorting Machine
  • Fingerprint Key Glass Dial Optical Sorting Machine
  • Lens Collar Glass Dial Optical Sorting Machine

Mobile accessories inspection

  • Earphone Cover Shorts of Glue Glass Dial Optical Sorting Machine
  • Pore Fluid Glass Dial Optical Sorting Machine
  • Head Crack Glass Dial Optical Sorting Machine
  • Side Crack Glass Dial Optical Sorting Machine

Rubber products inspection

  • Concentricity, Roundness Glass Dial Optical Sorting Machine
  • Gap Glass Dial Optical Sorting Machine
  • Battery cover welding through Glass Dial Optical Sorting Machine
  • Scratches on the battery cover Glass Dial Optical Sorting Machine

Electronic component inspection

  • Welding Area Glass Dial Optical Sorting Machine
  • Special Hardware Glass Dial Optical Sorting Machine
  • Special Stamping Glass Dial Optical Sorting Machine
  • Special Nut Glass Dial Optical Sorting Machine

Special hardware inspection

  • Multi-Width Glass Dial Optical Sorting Machine
  • Multi-Height Glass Dial Optical Sorting Machine
  • Broken Pin, Groove Depth Glass Dial Optical Sorting Machine
  • Thread Presence Glass Dial Optical Sorting Machine

Shaft components

Features
  • High detection precision

    The glass dial optical sorting machine boasts high precision in its inspection capabilities, achieving an accuracy of up to 0.01 mm. This allows the machine to accurately determine whether products meet quality standards, making it ideal for industries where even minor defects can significantly impact product performance and safety.

  • High-speed operation

    The operation speed of the glass dial sorting machine can reach 300 to 1200 inspections per minute, efficiently handling large volumes of products. This high throughput enhances productivity and reduces the need for manual labor. The high-speed operation is essential for industries with demanding production schedules, ensuring a seamless and continuous flow of quality-controlled products.

  • Flexible parameter and configuration adjustment

    The optical sorting system offers versatile configuration options, allowing adjustments of various parameters, such as lighting conditions and image processing algorithms. It supports additional hardware like cameras and lasers, making it adaptable to various product types and inspection needs with optimal performance.

  • Multifunctional support

    Beyond basic sorting, the optical sorting machine can detect surface defects, measure dimensions, and classify products based on color and shape. This multifunctionality enables comprehensive quality control, reducing the chances of defective products reaching the market.

  • User-friendly interface

    An intuitive human-machine interface (HMI) is featured in the sorting machine, which simplifies operation and allows operators to easily monitor and adjust the equipment’s settings. This user-friendly setup minimizes operator training time and reduces the likelihood of operational errors, enhancing overall efficiency and safety.

Frequently Asked Questions
Can this automatic inspection machine be integrated into an existing production line?

Yes, our automatic visual aborting and inspection machines can be integrated into existing production lines as they are often designed with adaptability in mind, featuring customizable settings and interfaces to align with various production environments. This integration helps manufacturers enhance their quality control processes without needing to overhaul their current production setups.

What level of accuracy can be achieved with a visual sorting machine?

Visual sorting machines are known for their high levels of accuracy, often exceeding 95%. The precision depends on factors like the part's characteristics, the inspection criteria, and the machine’s technology. Advanced optical systems can detect minute defects, inconsistencies, and deviations, ensuring that only components meeting stringent quality standards are approved.

What are the benefits of using visual inspection machines for washers and nuts?

Using visual inspection machines for washers and nuts ensures uniformity and consistent quality in production. These machines can quickly detect defects, such as surface cracks, size deviations, and incorrect shapes, which are critical in components like washers and nuts. By automating the inspection process, manufacturers can reduce manual labor, improve product reliability, reduce wastage, and enhance production efficiency.

Related Products
    U-Groove Dial Optical Sorting Machine
    U-Groove Dial Optical Sorting Machine
    Head diameter: 2-10mm
    Total height: 2-30mm
    Sorting precision: ±0.01mm
    Read More
    Rotary Indexing Dial Optical Sorting Machine
    Rotary Indexing Dial Optical Sorting Machine
    Head diameter: 5-25mm
    Total height: 10-80mm
    Sorting precision: ±0.02mm
    Read More
    Headed Fastener Optical Sorting Machine
    Headed Fastener Optical Sorting Machine
    Applicable item size: 5-40mm
    Sorting precision: ±0.01mm
    Inspection speed: 600-1200pcs/min
    Read More
    Eddy Current Optical Sorting Machine
    Eddy Current Optical Sorting Machine
    Head Outer Diameter (mm): 5-20
    Head Thickness (mm): 2-10
    Total Height (mm): 5-80
    Read More
    360-Degree AI Visual Inspection Machine
    360-Degree AI Visual Inspection Machine
    Applicable item size: 1-30mm
    Sorting precision: ±0.01mm
    Inspection speed: 100-300pcs/min
    Read More
    Six-Sided Visual Inspection Machine
    Six-Sided Visual Inspection Machine
    Resolution: MAX 2.3µm
    Lens: Zoom lens
    CCD camera: six 750fps color cameras
    Read More
    One-Button Measuring Instrument
    One-Button Measuring Instrument

    The one-button measuring instrument, developed by our company, is a versatile and highly precise tool for measuring a wide range of products such as screws, nuts, washers, mobile phone parts, hardware components, and uniquely shaped items.

    Read More
    Integrated Inspection and Packaging Machine
    Integrated Inspection and Packaging Machine
    Applicable item size: 1-30 mm
    Inspection speed: 200pcs/min
    Sorting precision: +0.01mm
    Read More

Interested in Inspection and Sorting Machines?

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Inquiry Form
By Application
    Screw Optical Sorting
    Screw Optical Sorting
    Read More
    Nut/Rivet Optical Sorting
    Nut/Rivet Optical Sorting
    Read More
    Bolt/Screw/Spindle Optical Sorting
    Bolt/Screw/Spindle Optical Sorting
    Read More
    Pin/Shaft/Roller Optical Sorting
    Pin/Shaft/Roller Optical Sorting
    Read More
    O-ring Optical Sorting
    O-ring Optical Sorting
    Read More
    Automotive Parts Inspection and Testing
    Automotive Parts Inspection and Testing
    Read More
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Dongguan RKE Intelligent Technology Co., Ltd.

cathy@chinarke.com

+86-18938290376

By type
  • Glass Dial Optical Sorting Machine
  • U-Groove Dial Optical Sorting Machine
  • Rotary Indexing Dial Optical Sorting Machine
  • Headed Fastener Optical Sorting Machine
  • Eddy Current Optical Sorting Machine
  • 360-Degree AI Visual Inspection Machine
  • Six-Sided Visual Inspection Machine
  • One-Button Measuring Instrument
  • Integrated Inspection and Packaging Machine
By Application
  • Screw Optical Sorting
  • Nut/Rivet Optical Sorting
  • Bolt/Screw/Spindle Optical Sorting
  • Pin/Shaft/Roller Optical Sorting
  • O-ring Optical Sorting
  • Automotive Parts Inspection and Testing
Applications
  • Fasteners
  • Electronics
  • Mobile Phone Parts
  • Automotive Accessories
  • Rubber Parts
Supported by ETW International Inc. USA