Dongguan RKE Intelligent Technology Co., Ltd.
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Six-Sided Visual Inspection Machine

Artificial intelligence-based inspection machine for inspecting six sides at once
Six-Sided Visual Inspection Machine

Six-Sided Visual Inspection Machine

Artificial intelligence-based inspection machine for inspecting six sides at once

The six-sided visual inspection machine is an automated system designed for the comprehensive inspection of products like LEDs and semiconductor components. This machine operates at speeds ranging from 3000 to 12000 pieces per minute, ensuring high throughput for industrial applications.

The visual inspection machine utilizes advanced artificial intelligence and image processing technology to provide thorough inspections of all six sides of a product simultaneously. It is capable of detecting a wide range of defects, including residual glue, missing glue, excess glue, bubbles, impurities, surface blurring, wire misalignment, poor welding, aluminum foil defects, and aluminum foil whitening. Based on the analysis results, it classifies the products into acceptable and defective categories, ensuring precise quality control.

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Applicable Parts
Electronic components
Electronic components
Integrated circuit chip
Integrated circuit chip
Inductors and resistors
Inductors and resistors
Multilayer ceramic capacitor
Multilayer ceramic capacitor
LED chips
LED chips
Details
Six-Sided Visual Inspection Machine
Six-Sided Visual Inspection Machine
Internal structure
Internal structure
Inspection interface
Inspection interface
Multi-Sided Connector Visual Inspection Machine

Multi-Sided Connector Visual Inspection Machine

Multi-Sided Hardware Sorting Machine

Multi-Sided Hardware Sorting Machine

Specifications
  • Resolution: MAX 2.3µm
  • Lens: Zoom lens
  • CCD camera: six 750fps color cameras
  • Software: AI visual inspection system
  • Light source: 3D
  • Feeding unit: high speed feeding system
  • Inspection speed: 3000-12000pcs/min
  • Machine weight: 580kg
  • Machine dimensions (L×W×H): 1000×950×1850mm
  • Voltage: 220V
  • Air pressure: 0.5-0.8MPa
Six-Sided Visual Inspection Machine
Functions
  • Surface unevenness Headed Fastener Optical Sorting Machine
  • Electrode size variations Headed Fastener Optical Sorting Machine
  • Coating lift-off Headed Fastener Optical Sorting Machine
  • End surface black spots Headed Fastener Optical Sorting Machine
  • Short circuit Headed Fastener Optical Sorting Machine
  • Ceramic breakage Headed Fastener Optical Sorting Machine
  • Cracks Headed Fastener Optical Sorting Machine
  • Poor flow coating Headed Fastener Optical Sorting Machine
  • Magnetic leakage Headed Fastener Optical Sorting Machine
  • Raw material chipping Headed Fastener Optical Sorting Machine
Features
  • Features six cameras, each dedicated to inspecting one side of the product, ensuring a full 360-degree assessment. It also includes a UPS power supply to maintain uninterrupted operation, preventing downtime during power fluctuations.
  • Highly compatible and offers easy switching between different inspection modes, simplifying the process of adjusting settings for different inspection tasks. It also utilizes deep learning algorithms to enhance defect detection and accuracy, includes detailed documentation on electronic file modeling and provides lifetime free technical support.
FAQs
What are the advantages of using deep learning in vision inspection systems?

Vision inspection systems powered by deep learning automate manufacturing operations by detecting defects, contaminants, functional issues, and other anomalies in products. These systems enhance the manual quality processes, improving overall business quality and reducing costs. Each test record is stored and used for self-learning, increasing detection accuracy over time through continuous improvement.

How do vision inspection systems ensure accuracy?

Most machine vision systems come with a software tool library designed to perform various types of inspections. These systems monitor the visual appearance of materials through statistical analysis, automatically identifying potential defects on the material surface. Defects are classified based on contrast, texture, and/or geometric shape similarity, ensuring high inspection accuracy.

What inspection tasks can vision inspection systems perform?

Vision inspection systems can perform a wide range of tasks to ensure product quality and integrity. They verify the correct placement of labels, confirm the integrity of medical product packaging by ensuring drug bottles are fully sealed and secured with tamper-evident seals, and inspect finished products for defects such as surface scratches, bent secondary diode pins, and incomplete welds. These systems also count items, such as pills in blister packs, bottles in boxes, and components in kits, and check characteristics of finished assemblies, such as the inclusion of consumer safety inserts and the completion of assembly operations. The vision inspection systems are also capable of measuring microscopic dimensions, such as the gap on spark plugs, ensuring precise and accurate measurements for quality control.

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Interested in Inspection and Sorting Machines?

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Inquiry Form
By Application
    Screw Optical Sorting
    Screw Optical Sorting
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    Nut/Rivet Optical Sorting
    Nut/Rivet Optical Sorting
    Read More
    Bolt/Screw/Spindle Optical Sorting
    Bolt/Screw/Spindle Optical Sorting
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    Pin/Shaft/Roller Optical Sorting
    Pin/Shaft/Roller Optical Sorting
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    O-ring Optical Sorting
    O-ring Optical Sorting
    Read More
    Automotive Parts Inspection and Testing
    Automotive Parts Inspection and Testing
    Read More
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Dongguan RKE Intelligent Technology Co., Ltd.

cathy@chinarke.com

+86-18938290376

By type
  • Glass Dial Optical Sorting Machine
  • U-Groove Dial Optical Sorting Machine
  • Rotary Indexing Dial Optical Sorting Machine
  • Headed Fastener Optical Sorting Machine
  • Eddy Current Optical Sorting Machine
  • 360-Degree AI Visual Inspection Machine
  • Six-Sided Visual Inspection Machine
  • One-Button Measuring Instrument
  • Integrated Inspection and Packaging Machine
By Application
  • Screw Optical Sorting
  • Nut/Rivet Optical Sorting
  • Bolt/Screw/Spindle Optical Sorting
  • Pin/Shaft/Roller Optical Sorting
  • O-ring Optical Sorting
  • Automotive Parts Inspection and Testing
Applications
  • Fasteners
  • Electronics
  • Mobile Phone Parts
  • Automotive Accessories
  • Rubber Parts
Supported by ETW International Inc. USA